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Date:  9-17-2009
Number of Hours:  2.00
Manual Reference:  12-5
Brief Description:  Riveted cowling forward flange nut plates...

I had not yet installed the cowling forward flange nut plates yet so I installed the cowling halves, match drilled the holes, then riveted the nut plates and countersunk the upper cowling screw holes. I also had to gap fill the space between the upper and lower cowling at the forward flange area so I made up a batch of micro. A number of other spots like a wheel fairing and the engine inlet ring epoxy flange also needed filling so I filled thiose too. Since I had mixed epoxy I also carried out the pin hole filling technique that Van's builder manual suggests, that is to thin the epoxy by 50% with acetone and cover the fiberglass parts in the mixture. I used the epoxy not used to make micro for the pin hole filling on a main wheel and a nose wheel fairing.
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Cowling forward flange drilled and nut plates installed

Cowling forward flange drilled and nut plates installed

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Fairing pin hole filling

Fairing pin hole filling

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